1. Key Technical Features
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Industrial-Grade Zigbee Wireless Technology: Ensures stable signal and easy installation.
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Tailored for the Textile Industry: Combines card scanning and digital input for ease of understanding and use.
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Real-Time Interaction: Online monitoring and electronic boards provide real-time alerts and quick responses.
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Advanced Cloud and Mobile Technology: Allows users to view and monitor production status in the workshop anytime via mobile app and WeChat.
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Seamless Integration with Huansi ERP: Provides real-time production data to support streamlined, refined, and automated planning, processes, and statistics.
2. Comparison of Weaving Machine Monitoring Application Effects
Team and Machine Production Statistics
Before Application: Statisticians manually recorded shift production data for each machine every day. For 300 machines, this took 2 hours, and reports were created manually, resulting in low efficiency and difficulty in error detection.
After Application: The system provides real-time statistics on team production, and various analysis and statistical reports can be generated quickly and conveniently.
Real-Time Production Status Monitoring
Before Application: Management had to make multiple daily rounds on the shop floor, checking each machine panel to understand the production situation by viewing historical data.
After Application: Online monitoring functions reflect real-time status data and historical data, allowing for an accurate and immediate understanding of production conditions.
Reduced Communication and Coordination Time Between Weaving and Pre-Preparation Processes
Before Application: Daily machine scheduling plans were written on a blackboard or printed and posted. Any adjustments required the scheduling personnel to notify the weaving and pre-preparation departments individually.
After Application: Real-time adjustments to machine schedules are automatically displayed on the real-time board, and the relevant pre-preparation axis plans are automatically updated and notified.
Professional and Convenient Data Mining and Statistical Analysis
Before Application: Manual records took 2-3 days depending on the statistician's capability, often resulting in errors. Data from various departments, including production, quality, and equipment statistics, were difficult to consolidate accurately and timely. Inconsistent statistical standards made it hard to identify problems.
After Application: The system provides professional and convenient weaving production data mining and statistical analysis reports, allowing zero-cost problem analysis. It clearly identifies issues related to scheduling, process quality, or production operations, making management easier and more effective.
【Typical Customer Cases】
